Expert Support
PROCESS SAFETY STUDIES

Every Study.
Precisely Executed.

Thermal analysis, powder safety, and consulting services built for pharmaceutical, chemical, and industrial clients.

REACTION CALORIMETRY

Reaction Calorimetry Study

Quantify heat flow, heat of reaction, and thermal power for safe process scale-up and design.

View Details 5–7 days
THERMAL STABILITY

Differential Scanning Calorimeter (DSC)

Detect exothermic and endothermic events in materials across a controlled temperature range.

View Details 3–5 days
THERMAL STABILITY

Rapid Screening Device (RSD)

Fast preliminary thermal hazard screening for new compounds before full-scale DSC or ARC studies.

View Details 2–3 days
THERMAL STABILITY

Accelerating Rate Calorimetry (ARC)

Identify self-heating behavior and adiabatic temperature rise for worst-case thermal runaway scenarios.

View Details 5–7 days
POWDER SAFETY

Dust Explosion Screening + MIE

Determine minimum ignition energy and explosive potential of powder clouds in industrial environments.

View Details 4–6 days
POWDER SAFETY

Minimum Ignition Temperature (MIT)

Identify the lowest cloud temperature at which a dust suspension can be ignited by a hot surface.

View Details 3–4 days
POWDER SAFETY

Layer Ignition Temperature (LIT)

Determine the ignition temperature of powder layers deposited on hot surfaces — critical for plant housekeeping safety.

View Details 2–3 days
POWDER SAFETY

BAM Fall Hammer (BFH)

Evaluate sensitivity of solid or paste substances to impact energy — essential for UN transport classification.

View Details 2–3 days
POWDER SAFETY

BAM Friction Test (BFT)

Determine sensitivity of substances to frictional forces — required for explosive classification and storage safety.

View Details 2–3 days
POWDER SAFETY

Powder Volume Resistivity (PVR)

Measure electrical resistivity of powders to assess electrostatic ignition risk during handling and transfer.

View Details 2–3 days
POWDER SAFETY

Charge Decay Analyzer (CDA)

Quantify charge accumulation and decay rate of powders — critical for electrostatic hazard assessment.

View Details 2–3 days
POWDER SAFETY

Burning Behaviour Test (BB)

Classify burning rate and propagation of powders — determines safe storage, handling, and transport classification.

View Details 2–3 days
POWDER SAFETY

Minimum Explosion Concentration (MEC)

Determine the lowest powder concentration in air capable of sustaining a dust explosion.

View Details 3–4 days
POWDER SAFETY

Lowest Oxygen Concentration (LOC)

Identify the minimum oxygen level below which a dust cloud cannot sustain combustion — inert atmosphere design.

View Details 3–4 days
POWDER SAFETY

Kst and Pmax

Measure maximum explosion pressure and deflagration index — used to design explosion relief venting systems.

View Details 4–5 days
CONSULTING

Consulting & Risk Assessment

Expert process safety consulting, hazard identification, and written risk assessment reports for regulatory submissions.

View Details Custom
CONSULTING

Training & Capacity Building

On-site and remote training programs for process safety, thermal hazard management, and powder safety awareness.

View Details 1–2 days

Our Study Packages

Bundled for faster timelines, comprehensive reporting, and regulatory readiness.

01 / 04

Thermal Safety Essentials

Reaction heat + onset temperatures

  • Reaction Calorimetry Study
  • DSC — Differential Scanning Calorimeter
  • Rapid Screening Device (RSD)
7–10 working days
02 / 04

Thermal Safety Comprehensive

Full thermal hazard profile

  • Reaction Calorimetry Study
  • DSC — Differential Scanning Calorimeter
  • Rapid Screening Device (RSD)
  • Accelerating Rate Calorimetry (ARC)
10–14 working days
03 / 04

Powder Safety Suite

Complete electrostatic + explosion profile

  • All 11 Powder Safety Tests
  • Kst and Pmax
  • Full Powder Safety Report
15–20 working days
RECOMMENDED
04 / 04

Complete Process Safety Audit

USFDA / CDSCO / REACH ready

  • Reaction Calorimetry Study
  • All Thermal Stability Studies
  • All 11 Powder Safety Tests
  • Consulting & Risk Assessment
  • Process Safety Report (PSR)
21–28 working days

Add to Any Package

Risk Assessment Report

Written hazard and risk assessment document for regulatory submissions.

On-Site Training Workshop

1-day in-person training at your facility — team upskilling on process safety.

Regulatory Review Support

Guided support for CDSCO, USFDA, and EU REACH safety documentation.

Not sure which study you need?

Our consultants will review your process and recommend the right studies. No obligation.